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Lee GLS

  • Posts: 3844
vyair pump + flow controller
« on: April 23, 2011, 09:06:43 pm »
i got a vyair pump to replace my shurflow pump that sounds like a bag of nails after 6 months. i connected it up today to my digital flow controller, the pump work and so does the controller, but the dead end detection doesnt cut in, when i switch the flow off the pump continues for quite a while until the pressure switch cuts in, are these pump supposed to be wired into the flow controller with or without the pressure switch? would removing the pressure switch mean that the controller would cut in with the dead end detection?

dave.e

Re: vyair pump + flow controller
« Reply #1 on: April 23, 2011, 09:13:32 pm »
Hi lee i to have the same pump and i did try it on my flow controller (pure freedom one ). i had the same problem as you so i did away with the controller and works a treat now. have you tried it with out the switch yet to see if its any better let me know what you find out sorry i could not have been more help dave

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #2 on: April 23, 2011, 09:15:04 pm »
i will try it tomorrow and let you know, unless someone else tell me other wise before then  ;)

dave.e

Re: vyair pump + flow controller
« Reply #3 on: April 23, 2011, 09:19:57 pm »
i will try it tomorrow and let you know, unless someone else tell me other wise before then  ;)




I hope it dose work for your sake as well as mine because mines bin doing my head in over the last 3 days so will keep an eye out on this post tomorrow all the best dave

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #4 on: April 23, 2011, 09:27:06 pm »
dave, did you adjust the calibration of your flow controller to see if it made any difference?

dave.e

Re: vyair pump + flow controller
« Reply #5 on: April 23, 2011, 09:31:58 pm »
dave, did you adjust the calibration of your flow controller to see if it made any difference?


yes mate but no good i tried everything. the only thing wrong with them pump is the pressure switch is none adjustable unlike the shurflo,s

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #6 on: April 24, 2011, 02:08:34 pm »
Got it working today, I didn't need to disconnect the pressure switch, but the auto cal didnt work, so I just did a manual cal until I got the setting right and it works perfectly.

The pump is really good value, it's extremely quiet and shouldske the battery last longer as it only draws 3amps on full power instead of the 8amps the shurflow draws.

dave.e

Re: vyair pump + flow controller
« Reply #7 on: April 24, 2011, 03:25:00 pm »
Got it working today, I didn't need to disconnect the pressure switch, but the auto cal didnt work, so I just did a manual cal until I got the setting right and it works perfectly.

The pump is really good value, it's extremely quiet and shouldske the battery last longer as it only draws 3amps on full power instead of the 8amps the shurflow draws.



Hi lee if you don,t mind me asking what was the cal setting and you do know the amp draw on them pumps are the same as the shurflo i checked it the other day on full speed and the amp draw was 6.47amps cheers dave

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #8 on: April 24, 2011, 03:41:33 pm »
Save, I will look later, or tomorrow, but I think with the flow on 50 the cal was roughly 55, I didn't realise they drew the same amps, im very impressed with the pump though.

dave.e

Re: vyair pump + flow controller
« Reply #9 on: April 24, 2011, 03:45:59 pm »
Save, I will look later, or tomorrow, but I think with the flow on 50 the cal was roughly 55, I didn't realise they drew the same amps, im very impressed with the pump though.



ok lee cheers. you are right the pumps are a1 if i can get mine to work like yours with the flo conn i will be more than happy

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #10 on: April 24, 2011, 05:26:40 pm »
Dave, just looked at the controller, the cal is set at 60 with the flow at 50.

dave.e

Re: vyair pump + flow controller
« Reply #11 on: April 24, 2011, 06:22:07 pm »
Dave, just looked at the controller, the cal is set at 60 with the flow at 50.


cheers mate. looks like me fitting mine back on now after i have done all me work tomorrow.

dave.e

Re: vyair pump + flow controller
« Reply #12 on: April 25, 2011, 03:28:25 pm »
Hi lee i have set up my flow con like you set yours up today and still can not get the dam thing to work. i changed the cal up and then down and the flo but it will not have it so i am thinking of buying another tank and using it with out because its really rubbing me up the wrong way now. glad you got yours sorted Dave

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #13 on: April 25, 2011, 04:28:51 pm »
Whats the controller actually doing dave?

dave.e

Re: vyair pump + flow controller
« Reply #14 on: April 25, 2011, 05:54:26 pm »
Whats the controller actually doing dave?


Hi mate the controller is flashing d.e for dead end but it won,t flash p.s. the pump keeps switching on and off trying to build the pressure but still won,t flash PS so its going to flatten the battery in no time :o. i have tried the controller on 60 flow and 85 cal if i put the cal on 80 and the flow on 80 it works fine but soon as i turn the flow down to 55 the pump will not switch of all together so i am thinking could it be the flow controller knacked :'(. Dave

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #15 on: April 25, 2011, 06:03:32 pm »
thats the way they work, the d.e, dead end, is the controller controlling the pump, if you leave it long enough ps will flash up because it has built up enough pressure to activate the pressure switch, when the d.e cuts in, its getting ready to come on instantly when you turn the flow back on.

Have the pump come on for a seconds like it does when the controller is flashing de shouldnt run the battery flat, what size battery are you using?

I though this was a problem when i first got mine, but that is the way they work, both of mine do this, i have 2 pumps and 2 controller running from a 75ah battery as well as a cordless drill wired in to the battery to wind the hoses, and the battery will last 2 days before it needs recharging.

Spruce

  • Posts: 8646
Re: vyair pump + flow controller
« Reply #16 on: April 25, 2011, 06:09:19 pm »
I appreciate that I'm throwing my oar into something I know very little about so please don't cut my head off.

My understanding is that a digital flow controller uses current draw to determine when you have switched your flow off. As you stop the flow the pump carries on and the pressure builds up. But as the pressure gets higher, the pump draws more and more current. The idea is to find a point where on the pressure buildup to tell the electronics that when the pump draws more than Xamps then this is the trigger to switch the pump off.
Now if the Vyair pump only draws 3 amps when all the other pumps draw 6 to 8 amps this is maybe where the problem is. The cal of the flow controller would have to be set very low if that was the case.

However, I'm not sure that the specs Vyair give are correct, so maybe the flow controller is at fault. Strange it works for one of you and not the other - indicates flow controller issue to me.

CB please.
Spruce.
Success is 1% inspiration, 98% perspiration and 2% attention to detail!

The older I get, the better I was ;)

Lee GLS

  • Posts: 3844
Re: vyair pump + flow controller
« Reply #17 on: April 25, 2011, 06:13:08 pm »
i think that is how they work spruce, i have had to lower the cal on mine manually, because the auto cal wouldnt work with the vyair pump, but i have got it working now.

I think dave is having the problem that the flow controller stops the pump, but the pumps pressure switch doesnt cut in, meaning it will cycle every few seconds, but im pretty sure that this is the way the controllers work.





PS

we didnt invite you to comment on this topic, only me and dave are allowed to post  ;D ;D ;D

Spruce

  • Posts: 8646
Re: vyair pump + flow controller
« Reply #18 on: April 25, 2011, 06:15:13 pm »
i think that is how they work spruce, i have had to lower the cal on mine manually, because the auto cal wouldnt work with the vyair pump, but i have got it working now.

I think dave is having the problem that the flow controller stops the pump, but the pumps pressure switch doesnt cut in, meaning it will cycle every few seconds, but im pretty sure that this is the way the controllers work.





PS

we didnt invite you to comment on this topic, only me and dave are allowed to post  ;D ;D ;D

 ;D ;D ;D
This is what my Varistream does. It keeps switching the pump on to see if the tap has been opened, but switches the pump off again once the controller draws more than the preset amperage. It does it every couple of seconds.
Success is 1% inspiration, 98% perspiration and 2% attention to detail!

The older I get, the better I was ;)

dave.e

Re: vyair pump + flow controller
« Reply #19 on: April 25, 2011, 06:16:50 pm »
thats the way they work, the d.e, dead end, is the controller controlling the pump, if you leave it long enough ps will flash up because it has built up enough pressure to activate the pressure switch, when the d.e cuts in, its getting ready to come on instantly when you turn the flow back on.

Have the pump come on for a seconds like it does when the controller is flashing de shouldnt run the battery flat, what size battery are you using?

I though this was a problem when i first got mine, but that is the way they work, both of mine do this, i have 2 pumps and 2 controller running from a 75ah battery as well as a cordless drill wired in to the battery to wind the hoses, and the battery will last 2 days before it needs recharging.



the controller must switch over to ps or the pump will keep turning i have tried this and left it for about 20 min and still did not flash ps so it would run the battery's down i have got 2/ 75ah batts. i don,t know weather you have tried this lee but a little test you mite want to do is


turn the controller flow to its max and then push the batt button to show the volts and then turn the water on keep your eye on the volts how far they come down. then do the same test with out the controller fitted( use a multi meter and the volt only come down by 0.3. i will have to do some more digging with this one. dave