I would expect any replaced part to still be covered mate, if not then ask for a full refund or replacement unit in total. I'm currently building a backpack and I'm using the Shurflo 100 psi and the varistream controller. Those two seem to be the best items available and the most reliable (touches wood).
For my complete kit the bill so far is just under £200 will probably end up costing about £250 by the time I've finished messing about with it all. You could pick up a different controller for about £80 but then you shouldn't have to.
If I were to build my kit in bulk I would guess the total cost to be about £150-180, it might not look pretty at the moment but should out perform any backpack currently available. I'm told the backpacks don't require much more than a 45psi pump but I like to engineer Victorian style

I'd think the most important part is the Varistream controller,
www.williamsonpumps.co.uk they manufacture them.