Dave i'd definately say switch on circuit board, i know this is a big problem with shurflo backpack as i had a very lengthy discussion with williamson pumps, order a new cicuit board mate.
With regard to heat shrink rubber, where would i get some from? I still intend on trying the silicon sealant first.
I now bring my new backpack indoors every night to snuggle up in the warm!! Im going to order a new circuit board for my old one shortly so ive got a spare!
Gazzasp8, cos i do wfp upstairs and trad down i tuck the lever into my belt where my hip bucket is