Clean It Up

UK Window Cleaning Forum => Window Cleaning Forum => Topic started by: Fieldsy on May 15, 2010, 11:04:02 am

Title: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 11:04:02 am
sorry, another resin useage thread.

Changed Resin on Wednesday (Tulsion from daqua). About 20 tds from 200gpd RO, and producing 000 tds after 2x700ml DI canisters. Have only produced 1200 litres since wednesday, gone out this morning and tds is now 024 !!!!!!.

Surely, this can't be correct ??. That means I'd be changing resin every couple of days. or every 1200 litres

So :

A) Is this useage correct   (which I doubt)

B) If its not, what the hell is causing the TDS to rise so bloody rapidly ??


Thanks for any input.


Fieldsy
Title: Re: Resin.....Driving me nuts !!!
Post by: Nathanael Jones on May 15, 2010, 11:38:03 am
So by those figures you will get 21500 litres or so from a bag of resin?

That doesn't seem too bad to me,.. but you might get better results using 2 bigger DI vessels.
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 11:54:15 am
Hi Nathanael,

Thanks for your input.................so you reckon this is about right. It just seemed so quick to be changing resin after 2-3 days (when everyone suggests it lasts for ages). Having read your estimation I worked on this.....am I correct??

I bought a 5 litre bag tulsion resin.

having 2 x 700ml di's means I should get 5litres/1.4 litres = usage from the bag, which equates to getting 3.57 lots of useage out of the resin.

1200 litres production per 1.4 litres resin, so 3.57 x 1200 litres= 4284 litres per 5 litre bag

Hence a 25 litre bag would equate to 21420 production of water.

Am I barking up the right tree Nathanael ?? and is this sort of production about right ??  If so, looks like I'll have to plod along until I get bigger vessels...lol


Thanks again

Fieldsy
Title: Re: Resin.....Driving me nuts !!!
Post by: Ian Lancaster on May 15, 2010, 12:00:24 pm
About 20 tds from 200gpd RO

What's your input tds?  I used to have a 300gpd RO-man and it would produce about 3-4ppm from input of 280-320

A 25lt bag of resin lasted me 18 months, then I realised anything less than about 8ppm was fine so didn't bother with resin anymore.

Now using a 40-40 and producing at 4ppm so still not bothering with resin :)
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 12:05:29 pm
Hi Ian,

Input tds is about 380-390

I checked the tds after the RO when I changed the resin and it was 20-21 with 000 after the di...............checked both again this morning tds after RO is still 20-21, but after DI is now 24, so I'm assuming its the DI or resin being used so quick.


Thanks Fieldsy
Title: Re: Resin.....Driving me nuts !!!
Post by: David Kent @ KentKleen on May 15, 2010, 12:05:47 pm
hi, hope this helps, I input the di vessel with water at around 17 to 20 ppm. I use half a bag of resin in my vessel and this lasts me 4 months @ 2500 ltrs a week. Double di and i think i could make 1 bag of resin last over 1 year. good luck :)
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 12:10:50 pm
I fill the two small 700ml Di's to the brim, would this make a difference ??
Title: Re: Resin.....Driving me nuts !!!
Post by: Ian Lancaster on May 15, 2010, 12:30:42 pm
Hi Ian,

Input tds is about 380-390

I checked the tds after the RO when I changed the resin and it was 20-21 with 000 after the di...............checked both again this morning tds after RO is still 20-21, but after DI is now 24, so I'm assuming its the DI or resin being used so quick.


Thanks Fieldsy

What RO are you using?  Even at 380-390 input your output seems very high to me.  What's your pressure at the membrane?  It should be at least 65psi and preferrably 75-90psi.  Do you have a booster pump?

I presume you flush regularly and have the correct pure/waste ratio?
Title: Re: Resin.....Driving me nuts !!!
Post by: Window Washers on May 15, 2010, 12:31:44 pm
Hi Ian,

Input tds is about 380-390

I checked the tds after the RO when I changed the resin and it was 20-21 with 000 after the di...............checked both again this morning tds after RO is still 20-21, but after DI is now 24, so I'm assuming its the DI or resin being used so quick.


Thanks Fieldsy

What RO are you using?  Even at 380-390 input your output seems very high to me.  What's your pressure at the membrane?  It should be at least 65psi and preferrably 75-90psi.  Do you have a booster pump?

I presume you flush regularly and have the correct pure/waste ratio?
Ian are you on a water meter ?
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 12:40:00 pm
Hi Ian,

I have an 85 psi booster pump. The membranes are approx a year old, so could do with changing...........but this doesn't alter the fact that its the same tds after the RO when the resultant tds after the DI is 000 or 024, but are you saying because the output is so high its wearing the resin out quicker ???, which would make sense.

Thanks for your input Ian


To be perfectly honest Ian, I have never changed the pure water/waste ratio as I wouldn't know how to go about doing it  :( or where for that matter
Title: Re: Resin.....Driving me nuts !!!
Post by: Paul Coleman on May 15, 2010, 12:59:29 pm
sorry, another resin useage thread.

Changed Resin on Wednesday (Tulsion from daqua). About 20 tds from 200gpd RO, and producing 000 tds after 2x700ml DI canisters. Have only produced 1200 litres since wednesday, gone out this morning and tds is now 024 !!!!!!.

Surely, this can't be correct ??. That means I'd be changing resin every couple of days. or every 1200 litres

So :

A) Is this useage correct   (which I doubt)

B) If its not, what the hell is causing the TDS to rise so bloody rapidly ??


Thanks for any input.


Fieldsy

Approximate calculations would be
500,000/TDS(20) = 25,000
So 25,000 litres of pure per 25kg bag of resin.
So that's about 1,000 litres per 1 kg of resin
OR
1,400 litres per 1,400 ml of resin.
OK so you got 1,200 litres rather than 1,400 but the numbers were approximations anyway so it sounds about right.
If you don't want to be changing resin so often maybe invest in a couple of larger vessels.
My TDS out of RO is about the same as yours.  It's not surprising because it's a merlin running under lowish pressure (c. 40 PSI).  That gave me a TDS out of 16.  However, due to being on a water meter, I have put a restrictor on the waste which pushes the TDS out of RO up to 21/22.  The cost of the extra resin will be far less than the higher water bill would have been.  Having the waste restrictor MAY reduce membrane life but the last lot managed 18 months.  I'll settle for that.
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 15, 2010, 01:34:33 pm
Thanks Paul,

Using your formula works out approx correct. Its just that when you read others are getting a weeks, months even years out of resin, you start to wonder where you are going wrong, but I suppose everyones system is unique to themselves and usage of materials and water production will vary.

Compared to most, mine is a relatively small system 200gpd with 2x 700ml di's, so I'm probs asking a lot from it...lol.

I think its time for a couple of new membranes, bigger DI'S and not so much expectations.

Note: Just changed the resin again and its back to 000

Thanks for everyones input, appreciated.

Fieldsy
Title: Re: Resin.....Driving me nuts !!!
Post by: john tomkins on May 15, 2010, 04:01:40 pm
I use the exact same set up as you Fieldsy.
With water pressure of 55psi and tds in at 240, my output from membranes is 5tds.
If yours is 20tds then you will use resin 4x as quick as I do, so your resin use dont look too bad, it's your membranes that are the problem.
Try removing one membrane from your set up and try the tds out from that, then try the other just to check it's not the just one membrane giving you problems.
Title: Re: Resin.....Driving me nuts !!!
Post by: daz1977 on May 15, 2010, 04:14:23 pm
the usuage is right, the problem you have got is the di vessels are 0.7 and people have 11 ltr ones,  buy a new di vessel and put in van and it will last longer and save u changeing all the time,
Title: Re: Resin.....Driving me nuts !!!
Post by: john tomkins on May 15, 2010, 04:29:16 pm
the usuage is right, the problem you have got is the di vessels are 0.7 and people have 11 ltr ones,  buy a new di vessel and put in van and it will last longer and save u changeing all the time,


The usage is about right for tds of 20 out of membrane, the problem is it shouldn't be anywhere near 20tds from a 200 gpd system, this is what needs addressing.

Having a bigger di vessel will only help by not having to change resin as often, he will still be using it up at a too high rate :o
Title: Re: Resin.....Driving me nuts !!!
Post by: Window Washers on May 15, 2010, 07:21:38 pm
the usuage is right, the problem you have got is the di vessels are 0.7 and people have 11 ltr ones,  buy a new di vessel and put in van and it will last longer and save u changeing all the time,
why put it in the van ? get a static system no need for any water making gear on board unless you have a mad day, then barrels can be used.
Title: Re: Resin.....Driving me nuts !!!
Post by: Paul Coleman on May 16, 2010, 07:29:16 am
the usuage is right, the problem you have got is the di vessels are 0.7 and people have 11 ltr ones,  buy a new di vessel and put in van and it will last longer and save u changeing all the time,
why put it in the van ? get a static system no need for any water making gear on board unless you have a mad day, then barrels can be used.

Or better still have both.  I make my pure water from a static system but also have a reasonable sized DI vessel on board in case I need some extra to finish off (rarely happens).  When it does happen I can filter a bit of water DI only.  Obviously as I'm in a hard water area I avoid but sometimes it's cheaper to do that than return to job next day.  I would only do this for small amounts of course.
Title: Re: Resin.....Driving me nuts !!!
Post by: AuRavelling79 on May 16, 2010, 09:33:47 am
Change your membranes - less than £30 each from soap national all in. Change them once a year or when they get to about 20tds. From new once they've bedded in you should get about 8ppm.
Title: Re: Resin.....Driving me nuts !!!
Post by: Fieldsy on May 16, 2010, 09:54:39 am
Just to say, thanks for everyones input and suggestions. Firstly as suggested, I'll go down the route of new membranes, found them at purefreedom for £19.99+vat.............and secondly look into getting a larger DI. Is it simply a case of buying an 11 litre one and plugging it in place of the 2x 700ml ??.

Thanks once again, I'm sure all this will increase my useage and the info has been greatly received.

Fieldsy
Title: Re: Resin.....Driving me nuts !!!
Post by: Jays Window Cleaning on May 16, 2010, 01:33:06 pm
Sounds excatly like the way i go through resin i have a 300 gpd ro and change my resin every 4 - 5 days but i do produce a lot of water. Really i need a bigg ro and a bgger di . I have been looking at the new Ro system that pure freedom are doing now ok its expensive but if im going through resin like i am in the long run its goona work out the same. any one tried on yet?

jay
Title: Re: Resin.....Driving me nuts !!!
Post by: Ian Lancaster on May 16, 2010, 02:37:07 pm
Ian are you on a water meter ?

No ;)

I wrote to Southern Water back when I first started WFP and told them what I was doing.  Since then I've spoken to them several times, recording all conversations, and the upshot was that much as they would like to they can't yet force me to go onto a meter.

Obviously I shall have to at some stage, so I have three seperate meters on my system, one to measure how much pure each franchisee takes, one to measure how much pure I produce and one to measure how much waste.

Between them I can keep a very accurate picture of the whole usage.  When I have to go onto a meter I will be able to charge each franchisee for the exact amount of water they use.

I'm already keeping detailed records as a practice exercise, so when we are metered I will be in a position to change over immediately.

Water companies publish their charges online, so it's easy to work out.

On my figures each franchisee would be paying about £14 a week - that's at cost, no mark-up.
Title: Re: Resin.....Driving me nuts !!!
Post by: bad trippy on May 16, 2010, 09:49:45 pm
I got a 200 gallon per day from pure freedom, the tap water is about 340 ppm, comes out of the RO at 3ppm and zero after its been through the small DI canister, i change my resin when it goes to 01, i get about 1,800 litres of 00 pure from one DI shot, is this good? By the way i use the WCW resin
Title: Re: Resin.....Driving me nuts !!!
Post by: Ian Lancaster on May 16, 2010, 10:01:06 pm
I got a 200 gallon per day from pure freedom, the tap water is about 340 ppm, comes out of the RO at 3ppm and zero after its been through the small DI canister, i change my resin when it goes to 01, i get about 1,800 litres of 00 pure from one DI shot, is this good? By the way i use the WCW resin

Try cleaning some windows with the water straight from the RO.  I bet you won't be able to tell the difference between that and the DI water.  0ppm isn't some magic formula that guarantees clean windows, it's just a convenient way of describing very pure water.  0ppm, 5ppm - even 8ppm the result will be the same, there isn't enough contamination in the water to show up as spots.  Some people use it as high as 15ppm with no problems.

If it works, why waste any money or time with DI?
Title: Re: Resin.....Driving me nuts !!!
Post by: richard jagger on May 17, 2010, 06:32:36 pm
rEMOVE YOUR dI OUT LET PIPE ALLOW IT  TO FLOW FOR A FEW MINUITES BEFORE YOUR READINGS..