Thanks for the replies guys, I did try to say 000 was best in my original post but i guess I should have stressed it a bit more. What I was basically saying is that if you have a complete idiot of a window cleaner who has not got resin in stock (blush), how far would you go before you said "I'd rather not clean em!".
I think the basic answer seems to be...
Always keep a stock of resin
Do not let your TDS rise above 000
If, as a last resort, you have completely stuffed yourself by not planning ahead then maybe risk a 004 as a one off.
If your ultra screwed, in so much as it is a "must be done today" job, then you had better pray that whatever you produce is good enough.
PS, just ordered some dowex just to be on the safe side